Bubble Tea Sealing Machine
Posted on Saturday, June 5th, 2010 at 8:04 pm
Traditional and new aseptic cold filling PET filling technology comparison – filling, aseptic packaging – Food Industry
Although the development of PET aseptic cold filling time is not long, but the world-known manufacturer of beverages and brewing equipment, has a more mature aseptic cold filling process. Comparison of the filling process. The traditional hot filling can be divided into two types of high temperature hot filling, one is the temperature after the product filling temperature to 65 ~ 75 for pasteurization. These two methods do not need the product, sterilizing bottles and lids separately, just the product at high temperature can be maintained long enough to be on the bottle and cap sterilization. Aseptic cold filling first need the product, bottles, lids were sterilized before filling sterile conditions, until completely sealed to leave the sterile environment.
From the flow chart of comparison between the two terms, the biggest difference is that beverages heat are different. As we all know, the longer the heat treatment, quality and taste of the drink the greater the effect. Aseptic cold filling with UHT ultra high temperature sterilization, heat treatment of materials less than 30 seconds, and under high temperature sterilization effect can be fully guaranteed, while the hot filling method used in the sterilization of materials under high temperature in a long time seriously affect product taste, color and heat-sensitive nutrients (eg vitamin) content.
In addition, the production line configuration from the point of view, when the filling machine failure downtime elbow, by hot filling materials handled there – some heat will be extended back to the time, this will seriously affect the entire batch of product quality, and Aseptic cold filling will not have this phenomenon, the material has been sterilized after the temperature down, put sterile tank will not affect its quality.
PET bottles used for comparison. From the above process can be seen filling the two methods on PET bottle filling requirements are different. PET bottle hot-fill process requirements to withstand 85 ~ 92 high temperature and change, which calls for increasing the crystallinity of PET material, while blowing induced stress when the production limit. The use of PET bottles have the following characteristics: bottle thickness, sidewall ribs to prevent clear heat shrinkable; requires such crystal bottle, bottle design greatly limits the degree of freedom. Aseptic cold filling you can use lightweight bottles (maximum heat temperature 60 ) and standard cap, thereby greatly reducing the cost of the bottle and the lid can also be a free choice design bottle.
Aseptic cold filling technology characteristics Hot filling process, the drinks remain a long time at high temperatures – will be like to kill bacteria and microorganisms, and also add preservatives, such beverages security higher. So, aseptic cold filling is to ensure that drinks of this? Most important thing is to establish and protect the sterile environment. Compared with the hot filling, aseptic cold filling material sterilization is used on ultra high temperature UHT sterilization, material heating time is short, very little nutrient loss, quality and taste has not changed significantly. The latest aseptic cold filling process can be carried out with the cold chain of production of pasteurized, so the nutritional content of the material losses caused by lower, and in the cold chain conditions, product safety can be guaranteed.
Packaging sterilization, aseptic cold filling technology is the most critical step. Because the non-heat-resistant PET material, can be sterilized using chemical reagents, bottles and caps to ensure effective sterilization, and do not allow chemicals affect the material, aseptic filling has taken the following measures: initial blow requests bottle system does not exceed the original colonies 5cf / bottle; transport bottles with sterile air, to have the air conveyor; bottles with peracetic acid disinfectant inside (PAA) for sterilization, disinfection can be achieved very high (up 7log) ; while externally disinfectant bottle sterilization; disinfectant with automatic recovery and concentration measurement system to ensure the stability of disinfectant concentration; bottle with sterile water to rinse the residual disinfectant, and then sterile air dry, to ensure Residual disinfectant will not affect the material; caps commonly used disinfectant immersion sterilization, by controlling the soaking time can be a very good effect to ensure sterilization.
Aseptic cold filling of the main equipment requirements meet the health-level design, mainly in the pipeline and valve technology, the polishing surface, an important area of surface design, selection of corrosion-resistant material has several advantages also with a complete automatic cleaning (CIP) systems, sterilization (SIP) systems and equipment outside the bubble washing system (COP), In addition, the aseptic cold filling machine is designed to have its own unique aseptic filling valve, all of these measures ensure that equipment will not the second time pollution.
As cold filling PET bottles will not shrink after, so there will be between the material and the cap – part of the air, where oxygen in the oxide material deposited during the slow, resulting in or drink. Therefore, the aseptic cold filling equipment will add a nitrogen (or other inert gas) replacement system, the air blown off the top to ensure that materials are not oxidized.
Sterile space environment to maintain the general use of quarantine measures for clean rooms. D100 main filling machine designed to level air purification, the outside there are 10 000 clean rooms (some of aseptic filling equipment is not required), through the clean room filtration system to ensure cleanliness of air filling the environment, so that material will not be airborne microbial secondary pollution.
Can not for neutral hot filling beverage production process, due to manner of its use of inverted bottle cap for sterilization, high-acid drinks can also inhibit microbial growth, while neutral beverages can not guarantee product safety product defect rate is high. If the production of neutral with hot tea beverage filling process, we must add preservatives. For aseptic cold filling, since it is filling under sterile conditions, the process to adapt ashamed Gen, and it can produce a wide range of product types, including neutral tea drinks, milk drinks and other beverages, just on the adjusted pre-processing equipment can change the type of product.
Operator factors in the environment system, the operator is the largest source of pollution, designing air purification air purifying room at the same time, well the pollution caused by reduced personnel; operators enter 10000 class clean rooms, make after spray disinfection; 100 clean room design small and practical, the operator can not destroy the sterile environment of operation; purification equipment, automatic inner surface can be cleaned and disinfected.
Management factors. Aseptic cold filling beverage highly technical, requires a high level of technical staff and management of high-quality unified management, are generally applied HACCP management system. All management systems must be documented, and specialists responsible for the implementation. Only do standardized management; can really guarantee that no
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